i've done some more looking and this is my results if it helps anyone.
using dhead 2.3_nomod build
First issue is the connection. It DOES connect and it connects quickly but the wifi manager still say configuring and eventually asks for the network key again. Escape out of that and it tells you that you've entered a malformed key but it IS connected.
I noticed that the wifi manager says it has detected 2 wifi devices and that's the cause of the next issue.
When i restart, the wifi manager sometimes uses the wrong device. Both have the same mac address but get different IP addresses. I've found that when it has the wrong ip address and the network status says not connected, if i go to disconnect in the wifi manager it disconnects the device with the wrong address and leaves the correct device working.
If we can figure out why the wifi manager is detecting 2 devices we might be able to sort this out.
@
dhead
I think we're all very grateful for the work you've done and I don't know if you can sort out this problem but if you can have a look, i'll help in anyway i can